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Waveguide Twist

Waveguide Twist is a high-performance passive microwave component, which is used to achieve the rotation of the waveguide polarization direction without changing the waveguide transmission direction. As a key component in the waveguide system, it rotates the polarization direction of electromagnetic waves by 90°or 180° through precise mechanical design, while maintaining low insertion loss and high power carrying capacity. Waveguide Twist is widely used in radar, satellite communication, test and measurement, and industrial microwave systems, solving the problems of signal attenuation and system performance degradation caused by polarization mismatch in traditional waveguide transmission.
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Product Description

Product Introduction

Waveguide Twist is a high-precision passive waveguide device specially designed for microwave and millimeter-wave systems. It achieves 90° or 180° rotation of the electromagnetic wave polarization direction through mechanical structure, while maintaining low signal loss and high isolation transmission. This product adopts five-axis CNC precision machining and gradient waveguide inner wall design. It covers the mainstream frequency band from 2.2GHz to 110GHz, supports continuous wave power from 1kW to 50kW, and has military-grade environmental adaptability. Its contactless rotation mechanism and double-layer electromagnetic shielding structure effectively suppress insertion loss and external interference, and are widely used in polarization control scenarios of radar polarization diversity, satellite communication polarization matching, industrial microwave heating and medical MRI systems. The product offers aluminum, copper and stainless steel material options, is compatible with standard waveguide interfaces and customized designs, and has passed RoHS certification, meeting the requirements of high reliability and long service life. Whether it is fixed polarization adjustment or high-power transmission scenarios, Waveguide Twist can provide reliable polarization rotation solutions for complex waveguide systems with compact design, excellent performance and flexible customization.


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Product Specifications

Parameters
Details
Polarization rotation Angle
90° or 180°
Power 
1kW to 50kW
Interface type
Standard rectangular waveguide interface
Materials
Aluminium, copper
Operating temperature
-40°C to +85°C

Product Benefits

  • Extremely low insertion loss: The optimized mechanical structure ensures a loss of ≤0.1dB, guaranteeing high-fidelity signal transmission.
  • High power stability: Utilizing high-temperature resistant materials and heat dissipation design to prevent performance degradation at high power.
  • Wideband compatibility: Covering mainstream waveguide frequency bands, reducing the need for equipment replacement in multi-band systems.
  • Compact design: Small in size and light in weight, it is easy to integrate into space-constrained waveguide systems.
  • High reliability: Passed military-grade environmental tests, with a lifespan exceeding 100,000 hours.

Technical Features

  • Precision mechanical processing: Five-axis CNC is used to process the inner wall of the waveguide to ensure the accuracy of polarization rotation and surface finish.
  • Contactless design: Polarization rotation is achieved through a gradient structure on the inner wall of the waveguide, avoiding losses and wear caused by mechanical contact.
  • Thermal compensation structure: High-power models integrate heat dissipation fins or liquid cooling channels to effectively control the working temperature.
  • Electromagnetic shielding: Double-layer waveguide wall design reduces external electromagnetic interference (EMI) and internal signal leakage.
  • RoHS compliance: Lead-free welding and environmentally friendly materials are adopted, meeting international standards.

Product Applications

  • Radar system: Used in the antenna feed network of phased array radar to achieve polarization diversity and beam control.
  • Satellite communication: Adjust the signal polarization direction in ground stations and satellite payloads to match the antenna receiving requirements.
  • Test and measurement: Integrated into the microwave test bench, calibrate the polarization direction to enhance test accuracy.
  • Industrial heating: For microwave energy applications, optimizing energy transmission efficiency.
  • Medical equipment: Adjust the electromagnetic field polarization in MRI and microwave therapy devices to enhance imaging or treatment accuracy.

OEM

Waveguide Twist offers professional OEM customization to meet diverse demands:

  • Parameter customization: Adjust the design according to the customer's requirements for frequency band, power and polarization Angle.
  • Interface customization: Develop non-standard waveguide interfaces or adapt to special connectors.
  • Material upgrade: Titanium alloy or ceramic coating is selected to enhance corrosion resistance and high-temperature performance.
  • Brand packaging: The customer's LOGO is laser-engraved on the shell, and customized labels and instructions are provided.
  • Technical collaboration: Provide electromagnetic simulation support, installation guidance and long-term maintenance training.

FAQ

Q: What is the difference between Waveguide Twist and waveguide rotary joint?

A: Waveguide Twist only rotates the polarization direction and has no mechanical rotating parts. It is suitable for fixed polarization adjustment. The rotary joint supports mechanical rotation and is used for dynamic polarization adjustment, but it has higher insertion loss.

Q: Does Waveguide Twist support high humidity environments?

A: Yes. The industrial-grade model adopts an IP67 protection design and can operate stably in an environment with a relative humidity of 95%. It also offers a salt spray resistant version for Marine applications.

Q: How to choose the frequency band of Waveguide Twist?

A: Select the corresponding waveguide size based on the system's operating frequency, or contact us to customize a cross-band model.

Contact Us

If you need the Waveguide Twist with low loss and high reliability to solve the problem of waveguide polarization and rotation, please contact us immediately to obtain a customized solution!

📧 Email: [sales@admicrowave.com]

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